Mike Davis TMS Advisor
819 570-0922

Get major performance improvement using the Lean - Toyota Way!
          Mike Davis, 18 years as a Toyota Executive, makes it simple and easy for you

Big, bold, stunning improvement is the why to "Go-Lean" right now. 

Basic premise: increase capacity and output with the same resources and create higher quality in Management as well as in Operations.  

Reduce the 8 kinds of waste in all processes: time, material, motion, w.i.p., lack of.., etc.

Signature benefits with Mike

  1. CEO's enjoy the camraderie.
  2. Clear, clean = quick visual.
  3. Control system approach.
  4. Hoshin, Lean deployment goes beyond consultants because we actually did it 18 years with an 8-fold growth in sales.
  5. How to satisfy the OEM customer.
  6. Tools, templates, tips:   100% real.
  7. Unique: Hoshin Policy Deployment brings top strategy to daily operations. 

 

Big reduction looks like this:

  • Assembly days: cut in half !
  • Waste: a 60% saving in 1st year.

Big increase looks like this:

  • Satisfaction score: a 33% rise. 
  • In control: up 50% in year-1.

Where we see big reduction:

LOWER = BETTER

  • Accidents and health related injuries
  • Bottlenecks
  • Complaining and in-fighting
  • Congestion
  • Corrections, repairs, off-line
  • Defects flowing out
  • Inspection 
  • Late shipments
  • Overtime
  • Product Unit Cost
  • Space
  • Start-up costs
  • Travel distances
  • Turnaround cycles
  • Wasted time, material, supplies
  • Work In Process

 

Where we see big increases:

HIGHER = BETTER

  • Awards
  • 'Continuous Education'
  • Customer Relations in multiple respects
  • Equipment up-time/utilization
  • Flow is faster and visible.
  • Innovation and collaboration - inside & outside the org.
  • Learning and competencies
  • Management cohesiveness
  • Market development
  • Morale is highly in evidence. 
  • Product development control.
  • Productivity
  • Profit margins
  • Quality and reliability of product & service
  • Sustainability - durable, long lasting success
  • Technical improvements
  • Throughput